How to test Armature Commutator

Why it is necessary to test Armature Commutator with a seperate machine?

Detailed explanation of the working principle of the commutator roundness tester

The commutator roundness tester is a precision measuring device, which is mainly used to detect the roundness of the motor commutator.

As an important component in the motor, the roundness of the commutator directly affects the performance and life of the motor.

Therefore, understanding and using the commutator roundness meter is crucial to ensuring the quality of the motor.

1. Measurement principle of commutator roundness tester

The commutator roundness meter scans and measures the outer circle of the commutator through high-precision sensors and measurement systems. During the measurement process, the sensor moves along the outer circle surface of the commutator and records the shape data of the surface. After processing and analysis, these data can be used to obtain the roundness information of the commutator.

2. Key components and functions

1). High-precision sensor: responsible for capturing the shape data of the commutator surface, with high sensitivity and high resolution, and can accurately measure tiny shape changes.

2). Data processing system: receives the data collected by the sensor, processes and analyzes it.

Through a specific algorithm, the system can calculate the roundness value of the commutator and possible shape deviations.

3). Display screen: used to display measurement results and data, so that users can intuitively understand the roundness of the commutator.

3. Importance of commutator roundness

The roundness of the commutator has an important impact on the performance and life of the motor. If the commutator roundness is not good, it will cause vibration and noise during the operation of the motor, and even affect the efficiency and life of the motor. Therefore, using the commutator roundness meter for precise measurement helps to find and solve problems in time and ensure the normal operation of the motor.

In short, the commutator roundness meter is an important measuring tool that can help us understand and monitor the quality of the motor's commutator. By mastering its working principle and correct use method, we can better guarantee the performance and life of the motor and provide stable and reliable power support for industrial production and daily life.

WIND-RM-10 Rotor roundness tester is a good feedback choice for motor manufacturers, it have below advantages

1. Commutator surface turning quality is one of the importand factors that infulence the performance

    of armature, timely check the turning qulaity of commutator can provide an effective means of control

    the lathing quality.

2. The WIND-RM-10 Rotor roundness tester can deteck the armature commutator roundness fast and

     accurately, it is a fast and direct way to know the state of the armature production, can control the 

     product quality timely, control the production process and ensure the armature manufacturing quality.

3. High precision, no rust, rust, acid and alkali, no magnetization, no deformation, good wear resistance,

     the marble is used as a placement platform, V seat is placed on the marble platform, and the placement

     accuracy of the V seat is enhanced. The components (and connecting rod driving parts) drive the rotor

    (and the connecting rod drive parts) with two pairs of leveraged linkage lever mechanism synchronous

    clamp Tight rotor ensures smooth rotation of the rotor, ensuring the accuracy of the test.

   In conclusion, the utility model improves the automation degree of the rotor roundness tester in the

    existing technology, improves the production efficiency, saves the manpower,

    and improves the testing accuracy of the roundness tester.