Starter-Pole-Coil-Winding-Copper-Strip-Winding-Machine

Product Description

Starter Pole Coil Winding Copper Strip Winding Machine

The winding machine can automatically wind the field coil with below process continuously,

Automatic wire feeding→ wire straightener → bend starting terminal→ wire feeding I, →bending→ wire feeding II→ press wire to tooling→ forming→ paper feeding and twisting winding→Wire cutting→ paper cutting→ twisting forming→unloading,

(1)Specifications

(2) Application
Suitable for various kinds of starter motor with rectangular wire coil.

(3) Features
Short re-adjusting time
PLC controlled working operations
Completely automated winding process of the magnetic field coil
Auto winding, straightening, bending and twisting
This machine can be customized accordingly
Self-diagnostic troubleshooting system
No skilled operator required


Machine working process

The machine can automatically wind the field coil with below process continuously,
Automatic wire feeding→ wire straightener → bend starting terminal→ bending→ press wire to tooling→ forming→ paper feeding and twisting winding→Wire cutting→ paper cutting→ twisting forming→unloading,
Output : around 15s' to 30s' per piece, around 2000pcs per shift/8hours

Machine Construction

1. Wire straighten mechanism,

Comprised of X,Y direction two set Guide wheel straightening
  And cylinder, the cylinder pull wire to straighten it.
 

1. Wire feeding mechanism

  Servo motor Delta drive the wire feeding module to feed the wire,
the wire feeding length can be setted on screen, and wire slotting limit can make sure
the wire trace is right
 

1. Starting terminal bending mechanism

   Use cylinder to drive pulley to bend starting terminal,
The bending direction can be left or right

1. Wire bending mechanism

   Comprised of press wire device and bending device,
 bending direction can be left or right
 

1. Cutting mechanism

   With special Cutter dedicated for field coil
 

1. Coil winding and unloading mechanism

  Coil winding mechanism comprise of press wire device driven by cylinder,
Rotation device driven by Delta servo motor with reducer's transmission part,
Tooling, tooling clamp device, ejection device.


The wire feeding mechanism feed the bended wire to fixed position of tooling,
 press wire device begin to press the wire, rotation device rotate,
when rotate to setted position the paper will feeded ,
and continue to rotate to setted position, and cut paper, rotate to wind the coil.
The tooling clamping device loose, finshed coil come out and repeated from beginning.
 

1. Paper guide device

  Comprised of paper rack, paper feeding motor and paper press device
 

1. The machine frame is Aluminum with organic glass   

1. Simens PLC

   Delta servo motor
   Weinveiw touch screen
   Airtac Cylinder
   
Weight: about 650Kg
Machine dimension: 1,500mm x 900 mm x 1700mm3